Protective Coatings Solutions

Filter Case Studies

• Case study | PPG HI-TEMP 1027

  Refurbishment distillation columns, New Zealand

  PPG HI-TEMP 1027 was chosen to provide high-temperature protection at a plant facility which is the only manufacturer of methanol in New Zealand. This product provided the optimal solution as it has been specifically developed to prevent CUI with protection for these extreme temperature conditions and provides proven, long-lasting protection.

• Case study | PSX 700

  The second Wuhu Yangtze bridge, China

  Our PPG PSX 700FD system was chosen to protect this bridge against UV rays, dirt, exhaust fumes and other corrosive forces, such as pollutants, moistures, acid, nitric gas and sulfur in the air.

• Case study | PPG PITT-CHAR XP

  Sasol Chemicals, USA

  The PPG PITT-CHAR XP system, a patented, 100% solids flexible epoxy intumescent coating, was chosen for the Sasol project for its fireproofing and corrosion-resistant properties and enhanced resistance to cracking, making it suitable for modular construction and cross-continent transportation.

• Case study | SIGMASHIELD SIGMADUR SIGMAZINC

  Utgrunden offshore wind farm, Baltic Sea

  PPG's coating solution is still effective and intact after two decades in service. PPG supplied protective coating systems for each area of the structure, which were applied during modular construction in Denmark.

• Case study | SIGMACOVER SIGMADUR SIGMASHIELD

  Tylstrup onshore wind farm

  PPG's coating solution is still effective and intact after 20 years of service, lowering maintenance costs due to long term performance. PPG's protective coating systems were applied to each area of the structure during modular construction.

• Case study | PPG PITT-CHAR XP

  Offshore EPC modules, NCOC, Kazakhstan

  NCOC, the operator of the giant Kashagan offshore oilfield located in the Caspian Sea, had two essential requirements for their offshore facilities; a wide range of protective coatings, including PFP, to meet the challenges of aggressive offshore environments and local technical and supply chain support with compliance to international standards and specifications.

• Case study | PSX 700

  Adelaide Oval Stadium, Australia

  Long-lasting corrosion protection, exceptional color and gloss retention, visual appearance, and the preservation of the Oval's heritage were key factors in the client's specification. To satisfy these requirements, PPG recommended PPG PSX 700 providing stunning aesthetics and durable corrosion protection.

• Case study | PPG HI-TEMP 1027

  BASF heat exchanger, Belgium

  Successful PPG HI-TEMP 1027 chosen to provide high-temperature protection. This coating was selected as a high-value solution for the vessel. In addition to the required temperature resistance, the coating also had to provide sufficient corrosion protection in the ambient temperature range.

• Case study | PSX 700

  Rio Tinto Dampier Salt jetty, Australia

  DSL chose PPG PSX 700 was chosen to protect and enhance the newly installed fiber reinforced plastic (FRP) jetty panels. They needed a coating system that offered anticorrosive and anti-slip properties. Our extremely durable and proven system met those requirements.

• Case study | PSX 700

  Burnett River bridge, Australia

  PPG PSX 700 restores 100-year-old historic landmark to its former glory. RoadTek was looking for an easy to apply coating solution that would protect this landmark against corrosion, with high-gloss aesthetics. The PPG PSX 700 coating system met those needs.

• Case study | SIGMACOVER 850

  Hornsea One offshore wind farm, GB

  This PPG coating system demonstrated outstanding protection result for water ballast tanks at long-term inspection. PPG has a long- standing relationship with Carisbrooke Shipping having delivered coatings to the company's new-building vessels constructed in a number of countries.

• Case study | SIGMALINE 403

  Pipeline network, Gasunie, The Netherlands

  As they face increasing operational costs, companies like Gasunie rely on PPG to provide the most effective, long-term protective solutions. After 22 years' service, the PPG SIGMALINE 403 coating showed very good performance without any coating defects.

• Case study | SIGMALINE

  Water pipeline, South Africa

  PPG's scale and capability ensured efficient project implementation for water pipeline for Africa Pipeline Industries (API). With PPG as a partner, API received the advanced coating solutions they needed for potable water to an extensive 46km water pipeline while also meeting strict production deadlines. For this project, PPG supplied 400,000 litres of coatings over several months to match the hectic schedule.

• Case study | PPG PITT-CHAR XP

  Refinery de Cartagena, Colombia

  The demands of this project required protection for extreme hydrocarbon fire scenarios with a system that offered flexibility and toughness to allow for pre-coating, transportation and assembly with limited need for touch-up and application in challenging humid conditions.

• Case study | SIGMASHIELD 880

  ZPMC wind structures, China

  PPG SIGMASHIELD 880 GF (glass-flake) enhances productivity and protects. The PPG SIGMASHIELD 880 GF coating was selected because of its abrasion-, corrosion- and seawater resistance, its easy application characteristics and fast-drying capability.

• Case study | PPG PITT-CHAR XP

  CEPSA

  The PPG PITT-CHAR XP system met the challenges of protecting the CEPSA propane sphere from corrosion, cryogenic temperatures, and hydrocarbon fire while also providing durability in the saline and high-UV coastal conditions, all in an aesthetic manner.

• Case study | SIGMAFAST 278

  Metaldeza central power pipe, Spain

  The PPG SIGMAFAST 278 product, with its innovative phenalkamine technology, provides excellent protection for a number of different environments and was chosen as the optimal solution from the PPG range. The coating is easy to apply with airless equipment and provides excellent fast-drying times, being touch-dry after 1 hour and ready for overcoating after 2 hours, resulting in a quicker application process.

• Case study | STEELGUARD

  Wembley stadium, London, UK

  The challenge for this project was to provide an extremely durable anticorrosive and fire protective coating system that would meet all British fire protection standards, while producing an attractive finish to complement the structure’s visual appeal.

• Case study | STEELGUARD

  Résidence Palace, Belgium

  PPG Protective & Marine Coatings worked with the steel contractor, International Metal Works (IMW) to secure the project. About 3,000 tons of steel was protected with cementitious material, with the rest needing a thin-film intumescent coating because of the building's visual appearance.

• Case study | STEELGUARD

  Atocha railway station, Spain

  Aesthetics and durable fire protection were key factors in this contractor choosing the STEELGUARD coating system. The water-based intumescent coating also met the corrosion protection and decorative appearance specifications of this project, giving the structure a sleek, modern look.

• Case study | SIGMAFAST 278

  MBK, Invista, The Netherlands

  PPG provided a robust, competitive protective solution for this new-build project with the PPG SIGMAFAST 278 system. Its innovative phenalkamine technology, low VOC content and two-layer application were major factors in the customer’s decision.

• Case study | PPG HI-TEMP 1027

  Chevron Phillips, USA

  Chevron Phillips chose PPG HI-TEMP 1027 to protect their piping and process equipment from corrosion. PPG provided advanced coatings solutions to prevent Corrosion Under Insulation (CUI) and protect their assets from corrosion caused by atmospheric exposure. The process equipment that needed protection included a 1592 Ethylene unit, heat exchangers, fired-feed heaters and cracking units. Our one product solution met their various needs.

• Case study | PPG HI-TEMP 1027

  Formosa Petrochemical Corporation, Taiwan

  The challenge at Formosa was providing Corrosion Under Insulation (CUI) and prevention of corrosion from atmospheric exposure as part of a large scale maintenance project at a large refinery. With it's proven track record in addressing CUI issues, PPG HI-TEMP 1027 was the obvious choice for the coating phase of work.

• Case study | PPG PITT-CHAR XP

  Sibur ZapSib petrochemical complex, Russia

  The challenge at the Sibur petrochemical production complex was to provide a durable hydrocarbon passive fire protection (PFP) system that would withstand extreme climatic conditions ranging from high summer humidity to cold winter temperatures. The chosen coating system was PPG PITT-CHAR XP, the most flexible intumescent epoxy solution on the market today.

• Case study | PSX 700

  Simonds stadium, Australia

  The PPG PSX 700 Epoxy Polysiloxane system was chosen to provide long term corrosion protection and high abrasion resistance at Simonds Stadium, a high traffic sporting and entertainment venue. Our advanced coating system fulfilled the aesthetic and practical demands of the builders and architects with a high quality finish. We played an integral part in linking both the builder's and the architect’s exacting requirements.

• Case study | PSX 700

  Te Wharekura school, New Zealand

  A school in New Zealand needed a durable and cost-effective coating system on the steel support structure for their school playground sunshade. A two coat system of PPG PSX 700 engineered polysiloxane topcoat was applied over the PPG SIGMAZINC 109HS zinc-rich epoxy primer, saving on application time and costs while providing high level protection for steel. This safeguarded the structure from corrosion and thus, the students from the sun.

• Case study | AMERCOAT

  Sandvik mining machinery, China

  The PPG AMERCOAT system delivered long-lasting protection, durable aesthetics and reliable performance to Sandvik Mining Machinery in Shanghai. This customer needed a fast curing, protective coating system that offered lasting protection and a stable performance for its mining equipment which is subject to some of the harshest operational conditions of any industry.

• Case study | PSX 805

  Chicago restaurant, USA

  A Chicago restaurant got a new window facade with PSX technology which provided direct-to-metal application for a quicker result. Bader Art and Fabrication partnered with PPG to find an effective solution that could also meet their aggressive timescales. PPG PSX 805 was chosen because the customer wanted a unique colour with a satin finish.

• Case study | PSX 700

  Water storage tank, Chillicothe, USA

  PPG provided the City of Chillicote with a premium coating solution for an exterior elevated water storage tank with a lot of visibility in the community. PSX 700 met the challenge because this solution will maintain colour over the years and provide protection from extreme weather conditions. Its unique combination of the corrosion and chemical resistance of an epoxy with the finish of a urethane makes it especially durable without compromising ease of application.

• Case study | PPG PITT-CHAR XP

  Formosa Plastic Corporation, USA

  This project faced the key issue of cross-continent shipping and handling. Our PPG PITT-CHAR XP system was chosen because it provides the fire protection coating needed to withstand long-distance transportation with minimal or no damage. The coating also had to provide long-term protection against corrosion and weathering factors with minimal maintenance.

• Case study | SIGMACOVER

  Padma bridge, Bangladesh

  Our systems enabled us to save project time in order to meet the customer’s tight deadline. The customer benefited from increased efficiency during application despite the structure’s complexity. Our proposal incorporated systems for both the girdle interior and exterior.

• Case study | PSX 700

  Anna Maeres Velodrome, Australia

  The PPG PSX^® 700 two-coat system delivered improved productivity and superior adhesion and abrasion resistance over traditional systems. PPG met the challenge of providing exceptional color and gloss performance, an extended life cycle and an outstanding finish to match the architects’ vision. Our system's high-quality, cost-effective protective coating offered easy and efficient application.

• Case study | PSX 700

  Missouri River bridge, USA

  PPG ensured cost efficiency on a high profile project with excellent gloss retention and abrasion resistance systems. Saffo Contractors were looking for ways to expedite the schedule and still deliver a quality job and knew PPG would have the right solutions. The contractors were particularly impressed with the level of technical support they received at every stage of the project.

• Case study | PSX 700

  Earth and Oceans Science building, Canada

  The PSX^® 700 system ensured excellent protection for the exterior and interior of this impressive structure in Vancouver, Canada. This was a fast tracked project and the university needed a supplier that could deliver quality solutions to meet a tight schedule. Three products were chosen to meet the needs of this coating challenge; PREP 88, AMERLOCK^® 400 and PSX^® 700.

• Case study | AMERLOCK 2

  Rail box car project, USA

  PPG provided outstanding weather and corrosion resistance to restore the historical 1943 Caboose with AMERLOCK^® 2's fast drying self-priming action, along with AMERCOAT^® 450H. The town were looking for a longer life coating system and were introduced to this epoxy/polyurethane combination. These products saved the town time and cost and offered an extended life on their historic piece.

• Case study | PPG HI-TEMP 1027

  Petrobas refinery in Pasadena, USA

  The challenge for this project was prevention of Corrosion Under Insulation (CUI) and prevention of corrosion from atmospheric exposure. PPG HI-TEMP Coatings partnered with Petrobras during the expansion of this refinery to provide the solution to their various high temperature coating needs. Application of these products while their equipment was running resulted in a huge cost savings.

• Case study | MEGASEAL

  Airport hangar floor, Canada

  MegaSeal^™ SL was selected because it is highly reflective with a durable, chemical and abrasion resistant finish that is also easy to clean. The PPG epoxy systems offered an anti-slip texture and an attractive, functional finish. The customer is very satisfied with the finished product and plans to use the system again.

• Case study | PSX ONE

  Cyclone Roller Coaster in New York, USA

  PSX^® ONE, with its superior color and gloss retention and durability, restored the 1927 world famous Cyclone roller coaster. The PPG products selected for this project will continue to block stains and provide protection from environmental hazards. The structure will be preserved and easier to maintain. The one-component acrylic siloxane that was used combines performance, color and finish in one single component.

• Case study | PSX 700

  Brunswick Nuclear site, USA

  AMERLOCK^® Sealer created a tight bond with existing coatings while PSX^® 700 rejuvenated these old epoxy floors, with better color and gloss retention, and durability. The plant staff were very pleased with the clean-ability of the system and said that it has improved safety since they can now readily identify and clean any spills to prevent slips and falls. It also improved the visibility of the workspace and was easy to apply with little to no odor.

• Case study | PSX 700

  Rail box car, GATX Leasing, USA

  GATX Leasing wanted a color and gloss product that will maintain its attractive finish for many years. Visual impact was particularly important for this project because this structure is used to attract attention and create awareness to increase public donations. PSX^®700's excellent gloss and color retention provided a stunning finish that will serve the needs of the John G. Shedd Aquarium for years to come.

• Case study | NOVAGUARD 840

  Poquonock water pollution control facility, USA

  PPG's Hydrogen Sulfide (H2S) Gas System was used to protect Poquonock Water Pollution Control Facility. The PPG system was used to coat underground bare concrete influent channels that were very rough and had been exposed to H2S gas for some time. The solution was a combination of AMERLOCK^® Sealer, AMERCOAT^® 100A and NOVAGUARD^® 840. This job was completed within a week and the channels were back in service in a reasonable amount of time.

• Case study | NOVAGUARD 890 LT

  Storage tank, Total Refinery Antwerp, Belgium

  The challenge for this project was to provide long lasting corrosion protection for the internal shell of tank 441 in harsh outdoor winter conditions. The solution was PPG NOVAGUARD^™ 890LT, a single-feed, chemical- and abrasion-resistant tank lining that cures at temperatures as low as -10^°C. This fully cured, high-quality system was applied efficiently in harsh winter temperatures and will continue to provide long-lasting corrosion protection.

• Case study | NOVAGUARD 890 LT

  Storage tank, Oiltanking Stolthaven Antwerp, Belgium

  This client needed a high-quality lining system that could withstand challenging temperature conditions during winter. PPG NOVAGUARD^™ 890LT was selected because it is easily applied and is a low-temperature cure tank lining system. Its ability to handle very low curing temperatures eliminated the risk of improper curing and ensured the highest quality in harsh conditions.

• Case study | PPG PITT-CHAR XP

  Halfdan platform, North sea

  With a proven track record in delivering solutions to the oil and gas industry, PPG were the obvious choice to provide Passive Fire Protection solutions to this offshore facility in the North Sea with PPG PITT-CHAR XP. Approximately 146 tonnes of PITT-CHAR XP was used to coat 13,840 m² of topside steel work and provide 1 hour of fire protection.

• Case study | SIGMACOVER 850

  Hornsea One offshore wind farm, GB

  To meet the extreme challenges and customer requirements, we proposed a system with our PPG SIGMACOVER 850 coating as the main component that offers a tough and proven atmospheric-, splashand immersion zone solution including a durable polyurethane topcoat.

• Case study | PSX 700, AMERCOAT 68HS

  Raiders Stadium Las Vegas

  Allegiant Stadium is a global events destination with a distinctive black and silver exterior and spectacular views of the Las Vegas Strip. PPG had to match these key colors and ensure this stadium reflected the visually stunning aesthetic that would be expected of a Las Vegas destination. This project required a tight adherence to deadlines, so coatings that would be easy to apply with long-lasting protection were necessary.

• Case study | PSX 805

  Botanical Garden, USA

  Hillsdale Fabricators needed a coating with fast throughput, excellent durability, and outstanding aesthetics, which they found in PPG AMERCOAT® 68HS and PPG PSX 805. This easy to apply, two-coat system has a quicker dry time and faster throughput than the previous coating system, allowing Hillsdale Fabricators to complete a faster production schedule.

• Case Study | SANISHIELD 3000

  Hiland Dairy, USA

  Hiland Dairy has been a fixture in the Midwest for over 80 years, providing a full array of dairy products to customers in 7 different states. Hiland operates 17 processing plants and 51 distribution centers across the region, from Nebraska to Texas.

• Case study | STEELGUARD

  LG battery plant, Poland

  LG Chem electric vehicle battery plant in Poland required a cellulosic passive fire protection (PFP) coating solution for a huge factory. After extensive consultation with all parties involved in the project, the PPG STEELGUARD 651 cellulosic waterborne PFP coating was recommended.

• Case Study | PSXONE

  Toronto Radio Tower in Toronto, Canada

  Tower Power Group was given the task to coat a Police Communication Tower that was over 300 meters high late in the year as temperatures began to drop. The coatings system of PPG AMERLOCK® 2 and PPG PSX ONE offered low cure temperatures and the quick turnaround time needed to complete this project.

• Case study | PSX 700

  Foxwoods Casino water sphere, USA

  Located in southeastern Connecticut, the Foxwoods Casino Water Sphere is a source of drinking water and community price for its owner, the Mashantucket Pequot Tribal Nation. Over time, the harsh New England climate had taken a toll on this landmark. Its 6,000 square feet of interior and exterior surface had deteriorated badly. Everything needed to be repainted, including the Nation's logo on its side.

• Case study | SIGMASHIELD 880

  Jiangsu Offshore wind farm, China

  The PPG SIGMASHIELD 880 system provided outstanding application performance and excellent abrasion- and weather resistance. The fast-drying rate enabled it to be handled and transported within a short time to keep up the project schedule.